WrxBuild.com Service & Build Log

SEC 04 · Procedure

Front Control Arms: Ball Joints and Bushings

Clunks over bumps and vague turn-in are usually control arm bushings and ball joints on a 20-year-old chassis. Doing the whole arm at once.

Procedure

  1. Inspect first: pry between arm and subframe to find torn bushings, and rock the wheel at 3 and 9 for ball joint play. Cracked rear arm bushings are near-universal on GDs.
  2. Decide: pressing new bushings into old arms saves money; complete loaded arms save an afternoon and come with new ball joints. Most people should buy arms.
  3. Break the ball joint pinch bolt free at the knuckle - the single rustiest bolt on the car. Heat and patience; snapping it means drilling.
  4. Separate the ball joint from the knuckle, then unbolt the arm's front pivot and rear bushing bracket from the subframe.
  5. Fit the new arm loosely - every bolt started, nothing torqued. Sway bar end link last.
  6. Torque the pivot bolts only at ride height (car on ramps or a helper compressing the suspension). Torquing rubber bushings at full droop preloads them and they tear within a year.
  7. Torque ball joint pinch bolt and end links to spec, then get an alignment - new arms always shift toe.

Work at your own risk. Torque values and procedures vary by vehicle — always confirm against the factory service manual for your exact model.

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