WrxBuild.com Service & Build Log

SEC 04 · Procedure

Headlight Restoration That Actually Lasts

Cloudy GD headlights are UV-burned clearcoat, not dirt. Sanding, polishing, and sealing them properly - the spray-and-pray kits fail in a month because they skip the seal.

Procedure

  1. Mask a generous border of paint around each light - one sanding slip through your clearcoat turns a 20-dollar job into a repaint.
  2. Wet-sand at 600 grit until ALL the yellow haze is gone and the lens is uniformly dull. This feels wrong; it's the step everyone chickens out of, and it's why their restore fails.
  3. Step through 1000, 2000, 3000 wet, each stage erasing the previous scratches, keeping everything soaked.
  4. Polish to full clarity with plastic polish - by machine in two minutes or by hand in twenty.
  5. Now the step that makes it permanent: seal against UV. A 2K clearcoat spray is the durable answer; a dedicated lens ceramic sealer is second best. Skipping this means hazing back within months.
  6. Let the sealant cure fully per its instructions before washing the car.
  7. While you're there: check the bulbs and adjusters. Restored lenses with fresh bulbs and correct aim feel like a headlight upgrade for lunch money.

Work at your own risk. Torque values and procedures vary by vehicle — always confirm against the factory service manual for your exact model.

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